Global Infrastructure & Manufacturing Scale
Operating across 3 dedicated manufacturing plants in Kathwada and Pirana (Ahmedabad) totaling over 38,000 Sq. Mtrs. Equipped with automated cutting lines, high-pressure hydraulic presses, and advanced quality testing laboratories.
38,000+ M² Multi-Facility Industrial Footprint
Strategically distributed across Ahmedabad's premier industrial estates to deliver lean manufacturing, dedicated material segregation, and high-throughput export container stuffing.
High-Precision Production Technology
Purpose-engineered industrial lines delivering continuous structural uniformity, micron-accurate cutting tolerances, and extreme load-bearing reliability.
Automatic Paper Angle Board Cutting Lines
Pioneered India's first high-speed automatic slitting and angle-forming line, delivering burr-free edges, uniform caliper thickness, and precision lengths for rigid edge protection.
- Automated multi-ply laminating
- Precision digital servo fly-cutter
- Custom caliper from 2mm to 8mm
High-Pressure Hydraulic Compression Presses
Heavy multi-daylight hydraulic compression lines with automated heating platens to mold high-density wood chips into solid, homogeneous M-Stak® pallet blocks.
- Consistent density >580 kg/m³
- Crush resistance exceeding 850 kgf
- Zero cavities or internal weak points
Valcor® Precision Core Plug Molding Cells
Engineered compression molding presses delivering high-strength composite plugs designed to secure paper mill rolls and textile winding cores without radial deformation.
- High dimensional concentricity
- Flange reinforced perimeter ribs
- Moisture-resistant resin matrix
Multi-Ply Spiral Paper Core Tube Winders
Advanced spiral paper winding machinery utilizing high-yield kraft paperboard and food-safe adhesives, engineered for high radial crush performance under high-speed winding.
- Multi-ply cascading adhesive coating
- Servo-synchronized cutoff saws
- Custom inside diameters up to 300mm
Forced-Draft ISPM-15 Thermal Heat Treatment Kilns
High-capacity industrial thermal chambers engineered to heat raw timber packaging to a sustained minimum core temperature of 56°C for over 30 minutes, certified since 2002.
- Multi-sensor core thermocouple logging
- Zero chemical pesticide emissions
- Automated temperature calibration cycle
Calibrated In-House Quality Testing Laboratories
Equipped with digital moisture meters, hydraulic radial crush testing apparatus, and withdrawal load testers to verify batch integrity prior to container stuffing.
- Digital moisture batch sampling (<18%)
- Hydraulic load cell testing >850 kgf
- Certified pre-dispatch inspection protocols
Three Specialized Manufacturing Units
Purpose-built production campuses dedicated to distinct material streams, automated processing, and customs-certified export dispatch.
High-Pressure Hydraulic Compressed Wood Blocks & Valcor® Core Plugs
Pirana Miroli Road, Ahmedabad
Key Production Capabilities:
- Multi-daylight heavy hydraulic press line with automatic temperature regulation
- Bulk timber chip screening, resin formulation, and automated drying silos
- Direct 40-foot container loading docks for expedited maritime export shipments
Automatic Paper Angle Boards & Spiral Paper Core Tube Lines
Kathwada Industrial Estate, Ahmedabad
Key Production Capabilities:
- India's pioneer automatic cutting and slitting line for paper edge guards
- Multi-ply spiral core winding machine with automated servo fly-cutter
- Temperature-controlled drying rooms for accelerated adhesive curing and dimensional stability
ISPM-15 Heat Treatment Kilns & Wooden Pallet Assembly
Pirana Heavy Industrial Zone, Ahmedabad
Key Production Capabilities:
- Large-capacity thermal heat treatment chambers with digital data loggers
- Automated pneumatic nailing tables for uniform pallet squaring and structural alignment
- Kiln-drying seasoning bays for raw timber moisture reduction below 18%
Pan-India Dispatch & Global Sea Transit
Positioned directly along Gujarat's high-speed industrial freight corridors with swift multiaxle trailer transit to western maritime deep-water container ports.
Mundra & Kandla Ports Proximity
Seamless direct highway corridors linking our Ahmedabad plants to Mundra and Kandla ports, facilitating expedited sea container departures for Middle East, Europe, and US destinations.
ICD Container Stuffing at Plant Bay
Direct inland container depot (ICD) clearance enabling 20ft and 40ft high-cube sea containers to be stuffed and customs-sealed directly inside our Pirana manufacturing docks.
Pan-India Industrial Transport Corridors
Strategic proximity to national arterial expressways connecting our facilities across Changodar, Sanand, Dahej, Vapi, Pune, Mumbai, and the NCR industrial belt.
Schedule a Plant Visit or Quality Audit
We welcome technical procurement teams, QA managers, and export logistics heads to inspect our manufacturing lines, kilns, and laboratories in Ahmedabad.